How to convert old petrol bike to geared electric bike || INDIA'S FIRST FOUR GEARED ELECTRIC BIKE

How to convert old petrol bike to geared electric bike || INDIA'S FIRST FOUR GEARED ELECTRIC BIKE


This video is very very special as I have made an electric bike that too India’s first electric bike with four gears. The idea behind making the geared electric bike was to make a commuter or street bike with an economy, green, zero-emission street bike that can easily carry any person, two persons and can cruise at a decent speed. It lags nowhere in the city’s fast-moving traffic. Also, it can carry loads while climbing more than 35 degrees of slopes. We have made all of the above things to be true and working on the bike. The donor bike that we took was in very bad shape. This project took six months to complete as we wanted all of the above criteria to be present on our bike. How we made it and what all modifications are done to make this bike is all well described in this video. Basically, we took Bajaj Boxer and used only the frame and gearbox of the bike. For using a four-speed gearbox on an electric bike, we had to replace the main crankshaft with the customized one. Also, a thick motor plate was fabricated for mounting the motor on the gearbox to make it a complete electric engine with four gears. This project came out really very good and even more than my expectations. I hope that you loved watching this video.

Many of my friends have asked me this following are reasons
1) Better torque on lower power motor.
2) electric vehicles are typically cursed for lower traction up hilling or climbing a slope that is eliminated in this.
3) overall lesser amps draw from battery due to gears improving the life of battery and efficiency of the entire system
4) higher load carrying capacity due to gears
5) I have just used a 1000watt motor which outputs barely 2000 rpm at the shaft but still, I have managed to strike a balance between performance and power just because of a geared system
So I hope you have got all your doubts cleared for using the gearbox.
Thanks for your time and interest.👍🙏✌️😊
Note: English Subtitles available please turn on Captions in your youtube for that
What is the top speed Answer: 47.5 Kmph in fourth Gear
What is the Range Answer: 50 Kmph / Full charge
What is the battery capacity Answer: 48v 24Ah

There is a lot going in for the making of this video and lots of efforts and hard work had gone for making this e-sculpture on two wheels. Your word of appreciation and in the comment section will be really a credit to our work.

Please, don’t forget to like share and subscribe to techtube360. link below

Link to our update one is as below

Link to Scooter conversion to electric as below

Link to Petrol Bike To Geared Electric Bike | Electric Bike With 12 Gears as below

Do visit to my website for more tech stuff at the link below

#gearedelectricbike, #indiasfirstgearedebike, #diyelectricbike #makeinindia, #ebike

Music credits

All the music used in the video is from the YouTube library.

Readers Comments (50)

  1. Natural Science April 6, 2021 @ 11:10 pm

    Super 👍👍👍

  2. Dip electricals and electronics April 6, 2021 @ 11:10 pm

    Super invention sir kash petrol bikes k jagah iss tarah ka bikes hota

  3. Bro yee kya lead acid battery or lithium.plzz reply .i started my work

  4. May be i missed about the charging time and range ? Now govt is imposing 15 year life for any vehicle this will save so many vehicles and make them road worthy , so far best video i have see on Youtube , try to find scope for adding more batteries behind the seat or on the both sides , lithium batteries can be created in different shapes using the small cell if we design some body parts to hold lithium batteries we can save space and add more range to it

  5. price kitna h ji

  6. Good Work! I am late to this video why not use a wheel hub motor instead of this complex setup which will reduce 20 kg of weight and increase efficiency

  7. Dharmendra Joshi April 6, 2021 @ 11:18 pm

    ખૂબ ખૂબ અભિનંદન

  8. Dost aapke phn no dena

  9. Clutch ka kya?

  10. Khajavali Shaik April 6, 2021 @ 11:23 pm

    Tough job and inspiring vedio.I have one doubt without clutch how can we change gears

  11. 10C_16_MUKUND JHA April 6, 2021 @ 11:23 pm

    Horizontal engine mai fitting kaise hoga? Like Splendor, cd dawn, cd deluxe.

  12. Super Bro

  13. 📞 namber please

  14. Sir. Rajkot bhanavel che ple address apso

  15. Is bick ko banane me kitna kharcha aata hai. Is me battery or motar jyada power ki lagay taki 100 k.m. ke lagbhag chal sake. Call this no. 9828260793

  16. Suneelji Daymakrishan bhajan April 6, 2021 @ 11:27 pm

    Bhai ye work bilkul sahi h or isse petrol desial ki mar se bacha ja sakta h
    parantu yadi is bike m ek or jod de kya
    wo h bettery ko charge karne ke liye bike se curant de to or bhi
    badhiya kary hoga

  17. Muje apne bike karvani he

  18. ek bar charge me kitni chalti he

  19. 👌👌👌 Nice

  20. Surprised to see this electric bike. Wonderful sir. Great invention.

  21. Jitendra panwar April 6, 2021 @ 11:36 pm

    Sir agr mujhe b asa bnwana ho to kitne paise lgenge???

  22. Came shaft or spakitt modify ko kese kiya kis kchij se vo bhi bataye sir please or 48 volt ko bije se charj karne ka koi tarika nikale

  23. What’s the range? And is the battery rechargeable?

  24. CP Soni Creations April 6, 2021 @ 11:41 pm

    Address plz to convert my byke

  25. Meri bhi byke hero cd 100 use convert karne me kitna paisa lagega

  26. What is the carrying capacity of this bike ???….. Btw you are great ❤️❤️❤️ keep it up bro.

  27. What cost is required to convert the petrol engine two wheeler to electric vehicle? Can you convert my motorcycle?

  28. Can you tell in Telugu give mobile no pls

  29. राजदूत बाईक को कितना खर्चा आयेगा इलेक्ट्रिक बनानेकेलीये सर जी

  30. અમારાં કાઠિયાવાડ ના યુવાનો જ આવું કામ કરી શકે , જ્યારે 10ફૂટ લાંબી સિરામિક ટાઇલ્સ હોય કે પછી કોઈ નવી મશીનરી બનાવી ને ચીન ને ટક્કર આપવાની હોય ઓટોમોબાઇલ હોય કે પછી Orpat સૌરાષ્ટ્ર જ દેશ માં આગેવાન છે

  31. Rto persmession and prblm

  32. Dharmendra Joshi April 6, 2021 @ 11:50 pm

    I have TVS star City works with this electric kit

  33. Dashrath Parihar April 6, 2021 @ 11:54 pm

    Aapane Jo betri lagaya hai yah bete ka price kitna bada hai battery ka price bataiye

  34. Shankaran Bhattathiri April 6, 2021 @ 11:54 pm

    Gear is important in electric bike which helps the bike in hill area and redused current loss 👍👍👍

  35. Bhai Kitna Kharcha Hua Please 🙏Aap Bataye Shukriya 😇

  36. Nice electronic b

  37. Solar Miner India April 6, 2021 @ 11:55 pm

    hallo sir
    i need 20 ev bike plz cont 9925350077

  38. Engine Oil padta he sir isme ?? Padta h to koi leaking to nhi hogi

  39. தமிழ்_மண்சோறு Thamizh_MannSoru April 6, 2021 @ 11:59 pm

    Hi, i want to convert my caliber 115(hodibaba) with powerful motor and lifepo4 battery pack to have a range of more than 50 km/charge with 70+ kmph.

    Particularly i need gear setup same like this conversion.

    Kindly tell me how much it will cost and is it can be by you or not..?

  40. Debmalya Ghosh April 7, 2021 @ 12:00 am

    Is the Bike Street Legal ??

  41. Total cost kitni hui ye final product tayar karne me??

  42. Tarun Kumar Sharma April 7, 2021 @ 12:03 am

    Really Commendable effort…Sir May I know how much cost incurred .???

    I want to Modify my TVS Victor into Electric Bike.
    Pls Guide

  43. ओके

  44. Jatan Limbasiya April 7, 2021 @ 12:04 am

    Sir, where is your Garage in Rajkot? I’m from Rajkot itself.

  45. Anildc Bhaijijain April 7, 2021 @ 12:04 am

    भाई साहब आपने बहुत सुंदर गाड़ी बनाई है मैं भी इलेक्ट्रिक बाइक बनाने के लिए इंटरेस्टेड क्या आप मुझे कन्वर्ट करना सिखाएंगे मैं इलेक्ट्रिक बाइक कन्वर्ट करके विदेशी मुद्रा एवं प्रदूषण से देश को बचाने में भूमिका अदा करना चाहता हूं

  46. Shankaran Bhattathiri April 7, 2021 @ 12:05 am

    Gear is important in electric bike which helps the bike in hill area and redused current loss 👍👍👍

  47. Dipanshu jamare Dipanshu jamare April 7, 2021 @ 12:05 am

    Aapke mobail nomnar do bhai

  48. Shailendra Mohan Jha April 7, 2021 @ 12:07 am

    Sir mai bhi ye conversion sikhna chahta hua kya mujhe job milegi? Maine Diploma aur BE dono hi Instrumentation and Control engineering se kiya hua hai

  49. sukhdeep singh April 7, 2021 @ 12:07 am

    Great job dear.

  50. madhur ponkiya April 7, 2021 @ 12:08 am

    GJ03 great!!!
    Max Speed ketli 6 bhai ????

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